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EPOXY COATINGS

Epoxy coatings are manufactured via a chemical reaction of an epoxide resin and a polymine hardener.

Epoxy coatings offer excellent resistance to abrasion, turbulence, toxic chemicals, and extreme temperatures.

Epoxy coatings last for a longer time and also resist deteriorating materials. Epoxy coatings are famous for diverse uses on steel, aluminium, concrete, etc.

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SUNEPOXY PAINT: Epoxy paint for external applications
  • Hygienic and chemical-resistant coating for steel tanks, concrete walls, RCC bridges, etc
  • Anti-corrosive coating over steel reinforcement
  • Abrasion-resistant film
  • Excellent chemical resistance
  • Excellent adhesion to many surfaces
  • Equally effective on concrete or metal substrates
  • Apply SUNEPOXY PAINT to clean dry substrates
  • Remove all surface contamination and loose material
  • Dry the surface completely
  • The first coat of SUNEPOXY PAINT works as a priming coat
  • After 2-3 hours of primer application, prepare the paint mix
  • Apply two additional coats of SUNEPOXY PAINT at an interval of 12 hrs
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SUNEPOXY HB: Non-toxic, solvent-free, high-build epoxy coating
  • Hygienic coating for protection of internal surfaces of concrete
  • Steel tanks, sumps, and other water storage structures
  • Chemical storage tanks
  • Protective, decorative coating for laboratories, abattoirs, etc.
  • Anti-corrosive coating over steel
  • Non-toxic, solvent-free, zero VOC, and safe for potable water and foodstuff
  • Abrasion-resistant, tough, and durable film
  • Excellent chemical and solvent resistance
  • Excellent adhesion to many surfaces
  • High-build coating
  • It provides excellent vapour & gas barrier
  • Waterproof protective coating
  • Equally effective on concrete or metal substrate
  • Ensure the substrate is sound, clean, and dry
  • Apply one coat of primer SUNEPOXY 358
  • Follow it with two coats of SUNEPOXY HB, preferably in contrasting colours
  • Allow 12-18 hours for curing between two coats
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SUNEPOXY 100: Non-toxic, solvent-free, high-build pure epoxy coating
  • Protection of internal surfaces of tanks and pipelines, sumps, etc
  • Chemical storage tanks
  • Protective and decorative coating in laboratories, abattoirs, etc
  • Anti-corrosive coating over steel
  • Good spillage and chemical resistance
  • Oil refineries, paper mills, power stations, garages, hospitals
  • Clean rooms, sugar refineries, hangars, and most liquid containment areas
  • Non-toxic, solvent-free, zero VOC, and safe for contact with potable water and foodstuff
  • Abrasion-resistant, tough, and durable film
  • Excellent chemical and solvent resistance
  • Excellent adhesion to too many surfaces
  • High build coating
  • It provides excellent vapour and gas barrier
  • Waterproof and protective coating
  • Equally effective on concrete or metal substrate
  • Apply one coat of SUNEPOXY 358 primer
  • Follow it with two coats of SUNEPOXY 100, preferably in contrasting colours
  • Allow 12-18 hours for curing between two coats
  • The application can be made by short-haired brush/by airless spray/short nap roller
  • For application by airless spray, use a pump with a 45:1 or higher ratio
  • The pump should be a minimum of 9 mm diameter hoses, and a nozzle tip of size 0.48 mm to 0.58 mm
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SUNEPOXY WB: Two-component water-based epoxy coating
  • Areas with rising dampness or on green concrete where it also helps in concrete curing
  • Schools, hospitals, commercial kitchens, Wet areas - showers, locker rooms, High humidity areas, etc
  • Excellent resistance to many chemicals, oil, and other substances
  • It can be applied on wet/damp/green concrete surfaces, hence, saving time
  • Seamless, can easily maintain hygienic condition
  • Open the container and mix SUNEPOXY WP thoroughly in recommended ratio using a slow-speed stirrer
  • Apply by brush, roller, or airless spray in two coats
  • Apply the second coat at right angles to the first coat after it has dried but within 24 hours
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SUNEPOXY AL: Two-component, solvent-free, aluminium epoxy coating
  • Hygienic and chemical-resistant coating for steel tanks, concrete, and steel columns
  • Excellent anti-corrosive protection in industrial, coastal structures, pulp, and paper plants
  • Storage tanks, refineries, bridges, and offshore environments
  • Anti-corrosive coating over steel reinforcement and structural steel
  • Excellent corrosion & abrasion resistance
  • Good chemical resistance
  • Superior adhesion to multiple surfaces and materials, including concrete and metal
  • Solvent-free
  • Non-toxic and safe for contact with foodstuff and potable water
  • Resistance to mould growth
  • Mix one batch at a time in a specified ratio
  • Mix the materials using a slow-speed (300-500 rpm) drill fitted with a mixing attachment
  • The drill should be flameproof or air-driven
  • Apply the SUNEPOXY AL mix by brush/airless spray/wiper or any other suitable means
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SUNEPOXY COALTAR: Two-component tar-modified epoxy coating
  • To protect steel, concrete structures, and timber in corrosive environments
  • For coating tanks, pipes, sheet piling, mild steel liner to piles, foundation walls, and sumps
  • Used for concrete and steel surfaces in sewage plants, paper mills, etc
  • Excellent for below-grade surfaces
  • The cured coating is flexible and provides excellent resistance to impact, thermal shock, and abrasion
  • It cures to a hard, smooth film, having exceptional resistance to saltwater, alkaline, or neutral solutions
  • It can be applied to steel, concrete, and timber
  • For concrete surfaces, light sandblasting or other suitable surface preparation is recommended
  • Oil-free compressed air should be used to remove residual dust
  • Mix Part A & Part B in the proportion of 5: 1 by weight with a slow-speed stirrer (300 to 600 rpm) for 2-3 min
  • Apply 2 coats using a brush, roller, or spray
  • If the spray is applied, airless-type equipment is preferred
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SUNEPOXY COALTAR HB: Two-component tar moisture-compatible epoxy coating
  • Tanks, piping, sheet piling, mild steel liner to piles, foundation walls, and sumps
  • Suitable for concrete and steel surfaces in sewage treatment plants, paper mills, and chemical plants
  • Excellent for below-grade surfaces, foundations, substructures, buried or underground infrastructure
  • Excellent resistance to impact, thermal shock, and abrasion
  • It cures to a hard, smooth film
  • The smooth film has exceptional resistance to immersion in salt water or alkaline or neutral solutions
  • It can be applied to steel, concrete, and timber
  • Superior water resistance
  • Good chemical resistance
  • Mix both the components, part A and part B
  • Mix it in the proportion of 5:1 with a slow-speed stirrer (300-600 rpm) for two-three minutes
  • Apply two coats of SUNEPOXY COALTAR HB by brush, roller, or spray
  • If a spray is applied, airless-type equipment is preferred to achieve a high build and uniform finish
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SUNEPOXY MIO: High build two component epoxy micaceous iron oxide coating
  • Offshore structures, petrochemical plants, power plants, airports,
  • Pulp and paper mills, refineries, mining equipment, and bridges
  • Suitable for structural steel and piping to be exposed to corrosive environments
  • Extensive use in marine & corrosive conditions
  • Excellent abrasion resistance
  • Superior chemical and weather resistance
  • Resist UV light & moisture penetration
  • Very high resistance to permeability of water, moisture, oxygen, and other atmospheric pollutants
  • Good resistance to dilute acids, alkalis, and certain solvents
  • The application can be made with airless spray, preferably a plural feed gun
  • Airless spray is recommended for uniform and high-build film
  • Brush application is recommended for small areas only
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SUNEPOXY DTS: Chemical resistant, anti-corrosive, high build, direct-to-substrate liquid coating
  • Structures in a marine environment, steel, aluminium, galvanized, wood, masonry, concrete
  • Metal pipes, concrete, steel members, etc
  • Marine environment
  • Coatings for steel, aluminium, galvanised, and wood
  • Masonry and concrete
  • Concrete pipes
  • Metal pipes
  • Concrete members
  • Steel members
  • Effluent treatment tanks
  • Water storage tanks
  • Sewage treatment tanks
  • Drinking water storage tanks
  • Acid/alkali spill zones
  • Spray: Use an airless sprayer with a .015 to .017 orifice tip. Use a plural-component, high-pressure, heated proportioned airless spray gun.
  • Brush: Use a synthetic bristle brush for application.
  • Temperature: Do not apply when the material, air, and/or surface temperature is below 10°C or above 50°C.
  • Stirring: Thoroughly stir before and during use.
  • Wet Edge: Maintain a wet edge to prevent lap marks.
  • Coats: For optimal results on bare surfaces, apply two coats.
  • Thinning: Generally, thinning is not recommended.
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SUNEPOXY ZINC RICH: Zinc-rich epoxy for anti-corrosive treatment
  • Anti-corrosive treatment to exposed steel in repairs to structural members, etc
  • Anti-corrosive treatment of steel structures
  • Strong bond to metal
  • Enhances adhesion of subsequent coats
  • Excellent solvent and chemical resistance
  • Suitable for both shop and field application

Surface Preparation:

  • Clean the steel surface using a wire brush to remove loose rust particles and scales.
  • Apply RUSTICIDE de-rusting solution with a cotton waste swab. After 24 hours, remove loosened scales with a soft paintbrush.
  • Prepare the SUNEPOXY ZINCRICH mixture and apply it to the steel surface with a brush, ensuring full coverage.
  • Let the first coat dry for at least six hours or preferably overnight. Apply a second coat and allow it to dry.

Mixing:

  • Follow the recommended mixing ratio of Base to Hardener by Sunanda Speciality Coatings Pvt. Ltd. (volume).
  • Stir the base and hardener separately. If settling occurs, use a hand stirrer followed by a power-driven stirrer for homogeneous mixing.
  • Gradually add the hardener to the base while continuously stirring with a low-speed mixer to prevent air bubbles.
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FAQs

Epoxy has a wide range of applications due to its strong adhesion, chemical resistance, and durability. It's commonly used in coatings for floors and machinery, adhesives in construction and manufacturing, composites for automotive and aerospace industries, electrical systems for insulation, and art for resin casting. Epoxy's versatility makes it valuable in diverse sectors.
Epoxy coatings are used for their durability and resistance to wear, chemicals, and water. Commonly applied on concrete floors in commercial and industrial settings, they provide a hard, protective surface. They're also used in automotive, marine, and aerospace industries for corrosion resistance, and in electronics for insulation and protection.
Epoxy coatings are typically applied to concrete floors in garages, warehouses, and industrial buildings due to their durability and resistance to heavy traffic and chemicals. They're also used on metal surfaces in automotive and marine applications for corrosion resistance, and in electronic devices for insulation and protection against moisture and dust.
The best way to apply epoxy is by first preparing the surface thoroughly, ensuring it's clean, dry, and free of debris. Mix the epoxy resin and hardener according to the manufacturer's instructions. Apply it evenly with a brush, roller, or sprayer, and ensure a well-ventilated area for proper curing. Follow specific product guidelines for optimal results.
The number of epoxy coats required typically ranges from one to three, depending on the application's specific needs and the product's characteristics. For floor coatings, two coats are often standard to ensure adequate thickness and even coverage. In some cases, a third coat or a topcoat might be necessary for extra durability or a specific finish.
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