grouts-sunanda-global
GROUTS
Grouts are used for filling gaps or for reinforcement in existing structures. Sunanda Global manufactures various grouts like cementitious, epoxy, low viscosity, etc., per the client's requirement.
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    POLYEXPANSE: (M-45/M-65/M-80) Non-shrink free flow cementitious grout
    • Anchoring of all types of machine bases, heavy equipment, and structural members
    • Grouting beams, bolt pockets, keyways, deep anchors, and column base plates
    • Casting foundations for pumps, compressors, generators, motors, production machinery, etc
    • Ready-to-use, flowable, self-leveling
    • Non-shrink
    • Provides excellent bearing
    • No reinforcement corrosion, discolouration, or efflorescence
    • Positive expansion of 1 to 2%
    • Remove dirt, rust, grease, oil, loose particles, etc., with a water jet
    • Make formwork leakproof using foam rubber strip or mastic sealant between joints
    • Mix POLYEXPANSE with an accurately measured quantity of water in a mixer slowly
    • Mix it continuously for 4-5 minutes
    • Observe the flow of the grout while adding water
    • See to it that the grout does not bleed
    • POLYEXPANSE can be placed in thicknesses up to 100 mm in a single pour
    • The grout is free-flowing and self-leveling
    • Pour mixed grout continuously
    • Pour it either through holes in a base plate or from one side to avoid the formation of air pockets
    • Avoid vibrations of any kind for at least 12 hours
    • Do not add any admixtures or fluidifiers
    • Cure properly
    SUNEPOXY 300: Low exotherm, high strength epoxy resin free flow grout
    • Grouting under reciprocating or rotating equipment
    • Crane and transporter rails
    • New and old machine bases lates
    • High-speed turbines and centrifuges
    • Structural filling of holes and cavities in concrete
    • Equipment where chemical and acid spillage occurs
    • Non-shrink; hence offers excellent adhesion to many surfaces, including concrete and metal substrate
    • Low creep characteristics under sustained loading
    • High compressive strength, tensile and flexural strength
    • High resistance to dynamic loads and chemical attack
    • Mix SUNEPOXY 300 part A and part B in a ratio of 3:1
    • Mix using a slow-speed power mixer until homogeneous
    • Pour all the resultant liquid into a suitable mixing vessel
    • Mix for one minute before slowly adding the recommended amount of Part C
    • Continue mixing until a flowing, pourable lump-free consistency is achieved
    SUNGEOGROUT: Low-viscosity grout for stabilization and consolidation of sandy/silty soil
    • Soil stabilization – pre-injection and post-injection
    • Water ingress reduction during excavation
    • Dust control
    • Slope stabilization
    • Ground improvement
    • Solvent-free
    • Hydrophilic so effective on wet substrates
    • Low viscosity enables fast and effective penetration
    • Safety and ease of use
    • Simple pumps and grouting equipment can be used
    • Environmental acceptability
    • Adaptability over a wide range of applications
    • Mix part A and part B in the specified ratio
    • Grout must be continuously stirred during the addition of the accelerator
    • It must be fully mixed before grouting into the soil
    • One component cement grout injection pump may be used to grout SUNGEOGROUT
    • All equipment may be cleaned with fresh water
    POLYALK MMA: Very low-viscosity, transparent, solvent-free, two-component, methacrylic resin
    • Bridges, decks, parking structures, concrete floors, basements
    • As a general penetrating material to prevent moisture intrusion
    • Low viscosity for easy and excellent penetration into cracks and honeycombs
    • Penetrates cracks by gravity
    • High bond strength & low VOC product
    • Increases compressive strength of concrete
    • Excellent adhesion and chemical resistance
    • Cracks greater than 1/8″ width should be repaired individually before application of flood coat
    • Fill 1/8″ or larger cracks with loose sand
    • Pour a small quantity of mixed POLYALK MMA into the crack, and spread with a paintbrush
    • Allow curing before applying flood coat
    POLYCRETE LM: Lime-based hydraulic injection suspension
    • Injection grouting of masonry structures
    • Specifically designed for consolidating and filling voids in historical masonry walls and foundations
    • Suitable for natural stone
    • Highly sulphate resistant binder (DIN/EN 197.1)
    • Chloride-free, no corrosion promotion
    • Non-shrinking
    • Pumpable or gravity-fed due to low viscosity
    • No segregation or bleeding, highly fluid
    • Comparable compressive strength to mortar grade M10-M20
    • POLYCRETE LM application requires proper equipment.
    • Use injection devices and packers for filling and injecting cavities.
    POLYCRETE PML: Mortar to refill joints in case of a refurbishment of natural stone Mansory
    • Joining of masonry of natural stones, bricks, clinker, etc
    • Open for water vapour diffusion
    • High sulphate resistance
    • Free of chloride
    • Excellent bond on edges of natural stones
    • Mortar grade M10
    • Jointing of masonry with POLYCRETE PML can be done manually or through spray application.
    • Spray application involves using a pump (spiral or piston pump) with an air-inlet at the injector to insert the mortar.
    POLYBLOCK: Two-component product to block rising dampness
    • It is suitable wherever damp patches appear on walls above plinths or floors in heritage structures
    • Old buildings, buildings located on low lands, etc., due to the rise of water through capillaries
    • Two liquid components react to form a barrier that blocks the capillaries
    • As a result, it prevents the rise of water through these capillaries
    • Easily penetrate as both the components are liquid
    • Drill holes in the wall at specified spacing
    • Grout POLYBLOCK (part A) into the holes
    • Continue grouting until the absorption is negligible
    • After about 30 minutes, start grouting POLYBLOCK (part B)
    • After the reaction takes place (i.e., the next day), the holes may be suitably sealed
    • Further repair work can continue
    POLYALK 2M1P: Low-viscosity, three component, 2-(methoxycarbonyl)-1- propene based material
    • POLYALK 2M1P is typically used on bridge decks, parking structures, concrete floors, basements
    • Used as a general penetrating material to prevent moisture intrusion
    • Improve the properties of concrete
    • Low viscosity for easy and excellent penetration into cracks and honeycombs
    • High bond strength
    • Low VOC product
    • As a penetrating sealer cum grout, it reduces water absorption, chloride, and sulphate ions intrusion
    • POLYALK 2M1P is spread evenly on the surface as a flood coat with a squeegee or rollers
    • It is allowed to be absorbed completely into the concrete substrate
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