Why Use Waterproofing Epoxy Coating for Manufacturing Floors

Manufacturing floors go through constant traffic, heavy machinery, and exposure to chemicals, all of which affect their durability. And over time, these factors cause cracks, wear, and costly repairs, impacting the efficiency of operations. Choosing the right protection is crucial to keep industrial floors strong.

One of the most effective solutions available today is waterproofing epoxy coating. Known for its strength, resistance, and seamless finish, epoxy coatings provide a protective layer that ensures floors remain durable and low maintenance, even in the most demanding manufacturing environments.

Curious about how waterproofing epoxy coating can improve your facility? Keep reading to explore its benefits and why it’s the right choice for your manufacturing floors.

Understanding the Challenges of Manufacturing Floors

• High Foot and Vehicle Traffic: Manufacturing plants witness the constant movement of workers, forklifts, and heavy machinery. Over time, traditional flooring materials like concrete or tiles wear down, leading to cracks, surface degradation, and potential safety hazards.
• Chemical Spills: Factories often deal with chemicals, oils, and other corrosive substances that can seep into the flooring, causing stains and structural damage. Traditional materials absorb these liquids, leading to long-term degradation.
• Moisture and Temperature Fluctuations: Manufacturing floors are frequently exposed to temperature changes, humidity, and spills that weaken the floor structure over time. Without proper waterproofing, water seepage can happen, leading to cracks and mould growth.
• Frequent Maintenance Costs: Cracks and surface damage often result in costly repairs and operational downtime.

What is Waterproofing Epoxy Coating?

Epoxy waterproofing involves using epoxy, a resin-based substance, as a liquid coating ingredient to waterproof water-prone spaces. Some of the components of epoxy waterproofing are: 

• Epoxy resin: The primary binding agent. Resin epoxy is known for its adhesion and durability, making it the ideal choice to block water. 
• Curing agent (hardener): When mixed with the resin, the curing agent can harden the mixture. This hinders water from permeating concrete floors and walls.
• Fillers and Additives: These are added to catalyse the properties of the epoxy mixture, like thickness, flexibility, or adhesion. Usually, the fillers and additives are silica, calcium carbonate, or fibres.
• Pigments: To get the preferred coating colour, you can add the respective pigments.

Benefits of Waterproofing Epoxy Coating for Manufacturing Floors

Epoxy waterproofing offers several advantages that make it the best choice for industrial applications:

1. High Load Resistance

Epoxy coatings create a tough, impact-resistant surface that can withstand heavy foot traffic, machinery, and equipment. Its durability reduces the need for frequent repairs and enhances the lifespan of the epoxy flooring.

2. Chemical and Moisture Resistance

Manufacturing floors are often exposed to harsh chemicals and spills. Epoxy coatings provide a protective barrier that prevents damage, ensuring floors remain in top condition even in challenging environments.

3. Low Maintenance

Unlike traditional flooring options, epoxy coatings are easy to clean and maintain. Their smooth surface resists dirt and grime, making routine maintenance a breeze and reducing downtime.

4. Enhanced Safety

Slip-resistant additives can be incorporated into epoxy coatings to improve traction, reducing the risk of accidents in high-traffic areas. This is especially important for industries dealing with wet or oily conditions.

5. Aesthetic Appeal

Epoxy coatings provide a sleek and professional finish to manufacturing spaces. They come in a variety of colours and finishes, allowing businesses to create organized work zones and improve the overall look of their facility.

Sunanda Global’s Solution: SUNEPOXY FLR HB for Manufacturing Floors

To tackle the challenges faced by manufacturing floors, Sunanda Global offers SUNEPOXY FLR HB, one of our best epoxy tile floorings designed to provide superior protection and durability. Whether your floors are exposed to chemicals, oils, or high moisture levels, this coating ensures long-lasting performance while maintaining hygienic conditions.

Features of SUNEPOXY FLR HB

• Provides excellent resistance to chemicals, oils, and other substances.
• Seamless finish, ensuring easy maintenance and hygienic conditions.

User Guidelines for Applying SUNEPOXY FLR HB

Surface Preparation

• Cleaning the surface thoroughly to remove dirt, grease, and debris.
• Repairing any cracks or imperfections to create a smooth base.
• Ensuring proper priming for better adhesion.

Application of Epoxy Coating

• Mixing the epoxy resin and hardener in the correct proportions.
• Applying the first coat evenly using rollers or sprayers.
• Allowing the first coat to cure before applying subsequent layers for added protection.

Curing Time

• Letting the epoxy coating cure completely, which can take up to 24-72 hours depending on conditions.
• Ensuring the area remains undisturbed during this period to achieve maximum strength.

Final Inspection and Maintenance Guidelines

• Checking for uniformity and any missed spots.
• Providing guidelines for regular maintenance to prolong the coating’s lifespan.

Why Choose Epoxy Over Traditional Flooring Solutions?

When compared to traditional flooring materials like cement or tiles, epoxy waterproofing stands out in several ways:

Feature	Epoxy Coating	Traditional Flooring
Durability	Highly durable under pressure	Prone to cracks and wear
Chemical Resistance	Resistant to oils and acids	Absorbs chemicals, leading to damage
Maintenance	Easy to clean and maintain	Frequent repairs required
Safety	Slip-resistant options	Slippery when wet
Aesthetic Appeal	Available in multiple finishes	Limited design options

Factors to Consider When Choosing Waterproofing Epoxy Coating

Here are key factors businesses should evaluate before selecting an epoxy coating:

• Type of Industry Needs: Different industries (pharmaceutical, food processing, automotive) have unique flooring requirements.

• Chemical Exposure Levels: Assess the types of chemicals the floor will be exposed to.

• Traffic Load: Evaluate foot traffic, machinery movement, and weight capacity.

• Installation Time: Consider how much downtime the facility can afford during application.

Common Mistakes to Avoid During Epoxy Coating Application

• Skipping Surface Preparation: Leads to poor adhesion and early failure.

• Incorrect Mixing Ratios: Can affect the curing process and performance.

• Applying in Poor Conditions: High humidity or extreme temperatures can impact drying and bonding.

• Not Allowing Proper Curing Time: Premature use can damage the coating.

Why Choose Sunanda Global?

At Sunanda Global, we understand the importance of having durable, reliable, and long-lasting flooring solutions in manufacturing spaces. With years of expertise and a proven track record in handling large-scale projects, we are recognized as the best waterproofing company for industrial floors across India.

Our team of skilled waterproofing contractors in Mumbai and other major cities provides top-quality waterproofing solutions that meet the specific needs of your facility. Whether you’re looking to upgrade your existing floors or seeking a long-term solution for a new project, we’ve got you covered.

Get in touch with Sunanda Global today and find the perfect waterproofing solution for your business!