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CONVENTIONAL APPROACH
- Laying of AAC blocks using block fixing cementitious mortar.
- Cracks developed in the blocks as forces are not transferred from the AAC block to the AAC block below, given that the AAC blocks and cementitious mortar have differential coefficients of expansion and contraction.
- These cracks will not develop if the same AAC blocks are placed loosely on each other.
- The forces will now be transferred from one AAC block to the block below.
OUR APPROACH
- POLYALK SUPER BOND U Bonding Agent for AAC Block to AAC Block & CC Brick Block to CC Brick Block
- POLYALK SUPER BOND U is a unique single-pack polymeric solution to be used as a bonding agent for Autoclaved Aerated Concrete (AAC) blocks to (AAC) blocks and Cement Concrete (CC) blocks masonry where there is a shortage of good quality sand and water. It offers excellent bonding strength without the need for commercial cementitious joining materials. This system is used to nullify the need for water curing.
ADVANTAGES
- Fast & user-friendly.
- Excellent Bond strength.
- Water curing is not required.
- Working for a longer time is possible.
- It has more pot life being a polymeric solution.
- Due to ease of application, semi-skilled labor can carry on the work beyond the scheduled time to meet deadlines.
- Shifting 40 kg bags to upper floors is cumbersome, but turning 20 kg drums is relatively easy, so working for extended hours is possible for laborers.
- Labour & time for water curing is also saved, unlike cementitious jointing mortar application.
TECHNICAL DATA
Technical Parameters | Range/Value |
---|---|
Base | Polymeric emulsion. |
Appearance | Milky white liquid. |
Application | Brush/low-pressure spray. |
Shelf Life | Six months in a tightly sealed container. |
Cleaning | Clean the tools and equipment with water immediately after use. |
Conventional/Adopted Method | Innovative Method of Sunanda Global |
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AAC/CC Blocks are fixed using cementitious jointing mortar, and its main component is sand. | AAC Blocks are fixed using customized polymeric joining adhesive – Polyalk Superbond U. |
Good quality sand is difficult to source consistently in the current scenario. As a result, sand is sourced from different locations leading to non-uniformity in the quality of the final product. | Uniformity in the quality of the product is maintained as it is polymer-based material manufactured by Sunanda. |
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Simple steps to apply Polyalk Superbond U
Clean the surface
Make the surface clean of loose particles, dirt, dust, oils, and paints, etc by wire brush, etc. Remove all laitance from the surface.
Apply the coat
On the entire clean surface, apply a coat of POLYALK SUERBOUND U and cement (1:0.25) well-stirred by spray or ordinary cement brush.
Fill the Holes
Fill up all bug holes with the above slurry. Apply slurry generously on the entire surface without pinholes. Similar treatment to be given to other block surfaces simultaneously.
Placing of Blocks
Place coated area of one block over the coated area of another block immediately after application. Make sure both the surfaces are tacky or wet.
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