EPOXY FLOORINGS AND FLOOR COATINGS
SUNEPOXY SL UNDERLAY: Self-leveling epoxy-based monolithic underlay flooring
- Clean rooms
- Laboratories
- Plant rooms
- Light industrial plants
- Easy to apply
- Flowable consistency for self-leveling application
- Non-shrink and solvent-free
- Provides excellent adhesion to many surfaces, including concrete and metal substrate
- Excellent resistance to chemicals
- Superior abrasion resistance
- Nuclear grade
- Ensure the substrate is dry and primed with SUNEPOXY 358 primer
- Mix SUNEPOXY SL UNDERLAY, 3 pre-weighed packs using a slow-speed power mixer
- Pour onto the prepared and primed substrate as soon as mixing is complete
- Spread it to the required thickness using a serrated trowel
- Immediately after laying, the material should be rolled by the back-forth technique
- Using a spiked nylon roller to remove slight trowel marks and to assist with air release
SUNEPOXY SL TOPCOAT: Flow-applied epoxy resin-based monolithic floor topping
- Clean rooms
- Laboratories
- Plant rooms
- Light industrial plants
- Easy to apply
- Flowable
- Self-leveling, glossy
- Excellent resistance to a wide range of chemicals
- Excellent abrasion resistance
- It provides a dense, impervious, seamless floor surface
- Hygienic surface
- Available in a wide range of colours to enhance the working environment
- Nuclear grade
- Ensure the substrate is dry and primed with SUNEPOXY 358 primer
- Mix SUNEPOXY SL TOPCOAT, 3 pre-weighed packs using a slow-speed power mixer
- Pour onto the prepared and primed substrate as soon as mixing is complete
- Spread it to the required thickness using a serrated trowel
- Immediately after laying, the material should be rolled by the back-forth technique
- Using a spiked nylon roller to remove slight trowel marks and to assist with air release
SUNEPOXY AS: Anti-static, conductive, self-leveling epoxy flooring system
- Pharmaceutical plants, clean rooms
- Solvent handling areas
- Operating theatres
- Laboratories, aerospace, and defence facilities
- Automobile assembly units
- IT server and data storage rooms
- Tele-communication control rooms, nuclear plants
- Easy maintenance and pore-free surface and therefore able to keep clean rooms sterile and dust-free
- Eco-friendly, low VOC
- Excellent abrasion resistance
- Solvent free with a high level of mechanical and chemical
- Water resistance, low odour, and antimicrobial properties
- Prime the surface with SUNEPOXY 358
- Place conductive copper tape of 12-20 mm width & 70 to 100 microns thick
- Place it at the periphery of the primed substrate
- The site electrical contractor must provide an earth linkage cable
- Apply SUNEPOXY AS a flooring system
SUNEPOXY EI: High breakdown voltage, high build, epoxy insulation coating
- Protects against electrical leakages
- Protect against the resultant human risk in high voltage sub-station-switchgear panels
- VCBs, battery rooms, marshalling box flooring
- High dielectric strength & insulation resistance
- Unique breakdown voltage – in air 34 – 37 KV (1000-1200 microns DFT)
- Excellent chemical resistance
- High-build coating, tough and durable
- Apply SUNEPOXY EI to sound and clean, dry substrates
- The application achieves maximum adhesion between the coating and substrate
- Concrete must be structurally sound and free of all contaminants
- If the surface is new concrete, cure it for at least 28 days before coating
SUNEPOXY FLR HB: High-performance, high-build epoxy floor coating
- Hygienic and chemical-resistant coating for concrete floors
- Chemical-resistant, chemical spill-proof
- Suitable for production areas, assembly areas, workshops, food processing areas, hospitals, schools
- Decorative final coating for covered areas not exposed to UV light
- Excellent abrasion resistance
- Hygienic finish and surface
- Superior adhesion to multiple surfaces and materials, including concrete and metal
- High-build coating, tough and durable
- Equally effective on concrete or metal substrate
- Available in a wide range of attractive shades
- SUNEPOXY FLR HB is a relatively thin coating; the substrate must be fine-textured
- Apply the SUNEPOXY FLR HB mix by brush/airless spray/roller or any other suitable means
- The application can be made using good quality rollers or short-haired brushes or by airless spray
SUNEPOXY PU: Epoxy polyurethane self-leveling flooring
- Areas where extreme hygienic, abrasion and chemical spillage pose the risk of floor erosion
- Areas where dust free environment is required
- Used in clean rooms in pharmaceutical and food processing industries
- Packing and storage areas of sugar, fertilizers, chemical & pharmaceutical industries
- Automobile servicing and assembly areas
- Nuclear plants, computers, and control panel rooms
- Industries like aerospace, including airport hangers, electric and electronic industries
- Picture tube manufacturing plants, textile mills
- Computer assembly units
- IT and other commercial buildings
- Easy to apply
- Flowable consistency for self-leveling application
- Non-shrink; hence offers excellent adhesion to many surfaces, including concrete and metal substrate
- Excellent resistance to chemicals
- Excellent adhesion to properly prepared concrete, mild steel, and other substrates
- Excellent abrasion resistance
- Resistance to an aggressive corrosive environment
- It is supplied in 3 pre-weighed packs (Base, Hardener, and Aggregate), ready for immediate on-site use
- Part mixing of these components is not acceptable
- If done, it will affect both the performance and appearance of the finished floor
- A suitable power-driven bucket mixer is recommended for the uniform mixing of the screed material
- Stir the base and hardener separately
- Blend the aggregates in the bag
- Mix hardener gradually into the base under continuous stirring
- Mix the aggregates into the mixed resin portion uniformly under continuous mechanical agitation
- Mix well for 3-4 minutes till the components become homogeneous
- Apply after induction time and before the expiry of pot life
- A serrated/notch trowel may apply the product to the required thickness
- The entire mixed material should be poured onto the prepared and primed surface
- Spread it slowly and evenly
- To ensure proper leveling and appearance, avoid overspreading
- The laid material should be rolled firmly with a spike roller
- The above task ensures compactness and de-aeration of the film
- Always wear spike shoes when rolling with a spike roller
- The rolling should be carried out using a ‘back-and-forth technique along the same path
- An overlap of 50% with adjacent paths is recommended
- Further light rolling is needed to remove surface imperfections or for the subsequent release of trapped air
- This should be done before the setting of the product
- To avoid roller marks and prevent over-rolling of the coating
- The coverage & leveling would vary significantly based on the nature & leveling of the concrete surface
- Freshly applied SUNEPOXY PU should be protected from dampness, condensation, and water
- The protection should be for at least 24 hours
- At low temperatures, the chemical reactions are slowed down
- This lengthens the pot life, open time & curing times
- High temperatures speed up the chemical reactions
- Thus, the time frames mentioned above are shortened accordingly
SUNCEM ECC: Epoxy cementitious self-leveling underlay and moisture barrier
- Used as moisture-tolerant underlay over which regular resin-based flooring systems are applied
- Used to level or patch horizontal concrete surfaces
- Floor topping on non-ventilated, damp surfaces which do not have stringent aesthetic needs
- Repair of VDF floors
- Hospitals, laboratories, and medical clinics
- Clean rooms and aseptic areas
- Packing and storage areas
- Automotive assembly areas & showrooms
- Aircraft hangars & auxiliary areas
- Refurbishing granolithic floor toppings
- High compressive strength
- Can be top-coated with resin-based floors after 24 hours
- Prevents blistering of resin floorings over damp surfaces
- Solvent-free, water-based – no fire hazard or toxic fumes
- Self-smoothing – easy to spread and finish
- Impervious to water but permeable to water vapour; breathable
- Seamless – can easily maintain hygienic condition
- Excellent adhesion and finish
- Good chemical and oil resistance
- Thermal expansion similar to concrete
- It does not corrode reinforcement steel
- Mix parts A and B individually first mechanically
- Use a slow-speed drilling machine fitted with an appropriate wing paddle or paint stirrer
- The above process is done for mixing plain resin system
- The helical paddle is done for a resin system with aggregate component
- During all mixing operations, ensure that the mixing head is immersed
- Add the base to the hardener and mix for 30 seconds to a minute
- Then add the aggregate component while continuing to mix for 4 – 5 minutes
- Do the above task until the mixed material is lump-free
- Apply the mixed SUNCEM ECC within 2-4 hours of priming and before the primer becomes tack-free
- SUNCEM ECC can be applied to a thickness of 2mm to 4mm for a self-smoothing finish
- The above application could be made with a notched trowel
- When applied to the freshly placed concrete, the texture will replicate that of the concrete finish
- To achieve a smooth finish, it is necessary to have a flat, smooth substrate
- Roll the coating with a spiked roller to expel air and achieve a smooth finish
- Rolling should continue until all air is released and a uniform finish is obtained
FAQs
What is epoxy flooring coating?
Epoxy flooring coating is a durable and protective layer applied to concrete floors. It consists of epoxy resin and a hardening agent that chemically reacts to form a tough, glossy surface. Epoxy flooring is known for its strength, chemical resistance, and aesthetic appeal, making it popular in industrial and commercial settings.
What is the difference between epoxy flooring and epoxy floor coating?
The terms “epoxy flooring” and “epoxy floor coating” are often used interchangeably, but there’s a distinction. Epoxy flooring refers to a complete system, including multiple layers like base coats, epoxy coatings, and sealants. Epoxy floor coating specifically refers to the top layer, providing the glossy, protective finish in the epoxy flooring system.
How long will the epoxy floor last?
The lifespan of an epoxy floor depends on factors such as the quality of the installation, the level of traffic, and maintenance. Generally, well-installed epoxy floors can last 10 to 20 years or more. Regular cleaning and periodic reapplication of a topcoat can extend the floor’s longevity.
Is Epoxy flooring good or bad?
Epoxy flooring is generally considered good for its durability, chemical resistance, and aesthetic appeal. It provides a seamless, easy-to-clean surface suitable for various applications. However, its performance depends on proper installation and maintenance. Inappropriate application or inadequate surface preparation can lead to issues such as peeling or delamination.
Is epoxy paint the same as an epoxy coating?
While the terms are sometimes used interchangeably, epoxy paint and epoxy coating have differences. Epoxy paint is a single-component product, typically water-based, with lower durability. Epoxy coating, a more robust option, involves a two-component epoxy resin and hardener system, providing a stronger and longer-lasting finish on surfaces like floors.